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Leading manufacturers typically offer a range of galvanizing processes, such as hot-dip galvanizing or electro-galvanizing. Hot-dip galvanizing involves immersing the metal in molten zinc, resulting in a thicker coating that provides superior corrosion resistance. On the other hand, electro-galvanizing applies a thin layer of zinc through an electrochemical process, often resulting in a more polished finish, but may not offer the same level of protection as hot-dip galvanization.
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Mixing galvanized and black iron pipes within the same system can present several challenges. One of the primary concerns is galvanic corrosion, a phenomenon that occurs when two dissimilar metals come into electrical contact in the presence of an electrolyte, such as water. In this scenario, the zinc coating of the galvanized pipe can corrode at an accelerated rate due to the electrical activity created by the differing materials. As a result, the lifespan of the system may be significantly reduced, leading to potential failures and costly repairs.
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1. Hot-Dip Galvanizing This method entails cleaning the iron or steel surface and then immersing it in a bath of molten zinc at approximately 450 degrees Celsius. Once coated, the metal is removed and allowed to cool, resulting in a thick, adherent zinc layer that forms various compounds with the underlying iron. This method is known for producing robust coatings suitable for heavy-duty applications.
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